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by | Nov 30, 2023 | questions

1.    Make-to-stock processes
a.    0 are best when demand is predictable andsteady
b.    0 result in longer lead times to fulfillorders
c.    1 are best when demand is seasonal
d.    0 result in lower inventory costs

2.    One way to decrease the process throughputtime would be
a.    0 to increase the process operation time
b.    0 to increase the process setup time
c.    1 to increase the process throughput rate
d.    0 to increase the work in process

3.    Productivity is usually measured in __________units and __________.
a.    1 monetary, labor
b.    0 labor, time
c.    0 monetary, time
d.    0 labor, rate

4.    When designing a process flow structuremanagers should consider
a.    0 required customer delivery times
b.    1 quantities required and the degree ofproduct customization
c.    0 potential supply chain disruptions
d.    0 prevailing local labor rates

5.    Capital equipment, such as robotic assemblylines used to replace hourly workers,
a.    0 improve production flexibility
b.    0 lower fixed costs
c.    1 increase the break-even point
d.    0 increase variable costs

6.    Learning curve theory is based on the premisethat
a.    0 the unit time required to produce a productwill decrease at an increasing rate
b.    0 the unit time to produce a product may beestimated by linear regression
c.    1 the unit time required to produce a productwill decrease at a decreasing rate
d.    0 the unit time required to produce a productwill decrease at a constant rate

7.    When evaluating a new product developmentproject using net present value analysis, which of the followingwill make the project more attractive?
a.    0 Delaying the start of the project
b.    0 Making the project run over a longer periodof time
c.    1 Improving (bringing forward) the date whenrevenue will begin
d.    0 Reducing sunk costs

8.    Value analysis/value engineering (VA/VE)
a.    0 relies on engineering inputs to minimize thecost of the product under development
b.    0 relies on research and development in orderto provide the latest technological improvements in the productunder development
c.    1 relies on customer provided inputs toprovide optimal performance at the lowest possible cost for theproduct under development
d.    0 relies on sales force input to design andbuild products at a cost making them easy to sell

9.    When marketing, engineering, and operationssimultaneously develop a process (cross-functional integration),this approach is known as
a.    0 sequential process
b.    0 traditional approach
c.    1 concurrent engineering
d.    0 core competency

10.    A corporate ISO 9001 certification
a.    1 applies only to service organizations
b.    0 mandates adoption of Six Sigmamethodology
c.    0 is required for TQM designation
d.    0 requires a periodic audit of the certifiedfirm

11.    A free product replacement under warranty isan example of
a.    1 an external failure cost
b.    0 an internal failure cost
c.    0 the cost of quality
d.    0 a sales and marketing cost

12.    An example of prevention costs as a type ofcost of quality is
a.    0 inspection
b.    0 testing
c.    1 train personnel
d.    0 rework

13.    Inventory carrying costs
a.    0 decrease as inventory on hand becomesobsolete
b.    1 increase when the cost of capitalincreases
c.    0 increase when there is a stockout
d.    0 decrease when shipping charges increase

14.    Fixed–time period ordering models(P-models)
a.    1 are most useful when demand ispredictable
b.    0 are most useful when demand unexpectedlyspikes
c.    0 are most useful when inventory carryingcosts are high
d.    0 are most useful when lead times are long

15.    The optimal order quantity Q-opt
a.    0 increases as holding costs increase
b.    1 increases as setup costs increase
c.    0 is independent of demand
d.    0 decreases as demand increases

16.    Materials requirement planning (MRP)
a.    1 is an infinite, backwards schedulingsystem
b.    0 is an infinite, forward schedulingsystem
c.    0 is a finite, backwards scheduling system
d.    0 is a finite, forward scheduling system

17.    Job sequencing priority rules
a.    0 impact the lead times
b.    0 impact the due date
c.    0 impact job processing times
d.    1 impact the total completion time

18.    According to Goldratt, a useful measure ofprofitabilty is
a.    1 cash flow
b.    0 gross margin on sales
c.    0 net profit divided by current assets
d.    0 earnings before interest and taxdeductions

19.    According to Goldratt and Fox, inventorydollar days are
a.    1 inventory costs multiplied by days indepartment
b.    0 work in process in department divided bycycle time
c.    0 cost of good sold multiplied by process setup time
d.    0 work in process in department multiplied bycycle time

20.    Matrix style organizations
a.    0 provide overall authority to the functionalmanager
b.    0 provide overall authority to the projectmanager
c.    0 do not allow participants to work on morethan one project at a time
d.    1 permit functional organizations to remainintact when projects are concluded

21.    One advantage of the network planning modelsover the Gantt chart is that
a.    0 they are easy to use and quite widelyunderstood
b.    1 they provide a procedure for determining aproject’s critical path
c.    0 they are less costly to use
d.    0 they relate activities to time in a usablefashion

22.    Outsourcing
a.    0 is always driven by the desire to reducecosts
b.    0 always results in mass lay-offs
c.    1 always turns fixed costs into variablecosts
d.    0 always allows an organization to improveprofit margins

23.    Capacity planning will always
a.    0 require the planners to consider the cost ofnew equipment
b.    0 involve trade-offs between outsourcing andbuilding a new factory
c.    0 require a physical inventory count
d.    1 require a sales forecast

24.    A kanban card is used to signal that
a.    0 work is ready to be moved to the nextstation
b.    0 a worker has run out of parts
c.    0 a machine has broken down
d.    1 work is authorized to replenish a downstreamstation

25.    In a just-in-time manufacturingenvironment,
a.    0 value stream mapping is used to setinventory levels
b.    0 safety stock is kept at constant levels
c.    0 everything is made to order
d.    1 nothing is manufactured until it isneeded

26.    Lean production was embodied in The ToyotaProduction System developed in Japan. Two philosophies of theJapanese culture are
a.    0 customer satisfaction and respect forpeople
b.    0 respect for people and increased employeeparticipation
c.    0 eliminate waste and increased employeeparticipation
d.    1 respect for people and eliminate waste

27.    In the functional areas of finance andaccounting, __________ provide the basis for budgetary planning andcost control.
a.    0 time series analysis
b.    0 casual relationships
c.    1 forecasts
d.    0 demand management

28.    The form of capacity planning that covers atime horizon for the next 6 to 18 months, with time increments thatare monthly or quarterly is
a.    0 short-range planning
b.    0 long-range planning
c.    1 intermediate-range planning
d.    0 sales and operation planning

29.    Strategic capacity planning dictates thatwhen product demand temporarily declines,
a.    0 production overhead needs to be permanentlyreduced
b.    0 finished goods inventory needs to bereduced
c.    1 any existing external capacity should bereduced
d.    0 capacity cushions must be maintained

30.    The centroid method calculates the optimallocation for a single facility based upon
a.    0 customer density function
b.    0 shipping costs between facilities
c.    0 overhead expenses
d.    1 the location of existing facilities andvolumes shipped

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